covers

AeroFoam Industries AeroCovers division is the full vertically integrated seat cover division of AeroFoam Industries. Located in a custom built facility at our California headquarters, attention to detail is paramount.

We all come in different shapes and sizes and so do seats, why should we restrict your choice to a one size fits all?

The Lifecycle of our seat cover starts with a pencil and a designer’s sketchpad.  From our first meeting with you, we sketch out our ideas based on your feedback and concepts.  The sketch is then drawn and rendered in 3d utilizing Computer Aided Design software to map out the detail of the seat cover.  At an early stage our advanced simulation will determine stress points and curves to eliminate costly reworks that could materialize later in the process.  Our 3d renders are customizable to allow pinpoint definition of stitch length, stitch type and positioning within the seat cover.  Technical packs are then distributed to our manufacturing team containing drawings and workflows that define the makeup of the seat cover with a level of detail not seen before in the aircraft interiors seat cover industry. 

 

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All leather patterns are  designed digitally using Computer Aided Design techniques and zoned for defects, ensuring consistency of cut leather parts every time.  Leather is cut using the latest technology in CNC cutting for leather to ensure precision cut pieces every time.