High Resilient Aircraft Foam

High resilient foam has greater recovery and longer life than conventional foam.

Our high resilient polyurethane foams form the core of almost every seat cushion we make. High resilient foam is naturally lighter in weight and has much greater bounce back and recovery than conventional foam.

Key Facts

Intrinsically Lightweight
Greater Recovery and "Bounce Back"
Lower Cost
Greater range of density
Longer Lifespan

The true skill comes in knowing where and when to use HR foam and in what configuration. Let our experienced team of engineers guide you in designing and building the correct configuration to maximize comfort for your passengers while maintaining the lowest weight to save on fuel burn.

Our seat cushions built with HR foam typically save 1lbs per pax, which equates to:-

  • 3lbs per triple @ 189 density = 189 lbs
  • 189 lbs X 20 gallons of Fuel X 500 aircraft = 1,890,000 Fuel save pa
  • 1,890,000 X $1.80 per gallon = $3,402,000 pa in fuel


Aerofoam Industries
31855 Corydon Street
Lake Elsinore, CA 92530



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